Program
Checklistproduce1Does confirm all the using material spec. before producing?生產之前是否有確認使用物料之型號?2Does supplier define fixed production machine models and tooling models(for example: blade No. and toolingNo>) in MOI? And follow this MOI to use right machine.MOI中是否有定义固定的生产机台型号及模具型号（如刀片编号，模具编号）,并且按文件要求机台生产。3Does the FAI include the confirmation of dimensions, electronic function and reliability items etc.?首件確認是否包括尺寸,电性能和可靠性项目等?4Does the FAI(first article inspection ),middle article inspection and last article inspection implemented for daily themachine starting and the production line changing?是否每日開機或換線時都有作首件检查?，中间检查及末件检查？5Does there define reasonable insepction frequency when working order is not large?如定单量小时，是否有定义合理的IPQC检验频次？6Are there SOP for all work stations?是否所有工作站都有作業指導書?7Is there a process audit system implemented for all the processes and the audit includes item/frequency/responsibility?是否於所有製程執行有系統地製程稽核工作? ( 項目/ 頻度/ 負責單位)8Are there inspection record or procedure and properly stored?是否有檢驗記錄或文件，並妥善保存?9Does define wire length within upper limit of SPEC when doing FAI on cutting station?裁线工位首件确认时，内控标准是否定义长度是否在中上限范围？10Does the control of wire stripping length and machine parameter （for example air pressure, temperature, gap ofmould) on wire stripping process?剝皮工序是否管控剝皮長度和機器參數（如氣壓、溫度、刀口間隙)?11Does there define reasonable inspection frequency to check gap of mould and air pressure and temperature?IPQC是否按合理的频次点检刀口间隙，气压及温度？12Dose there define speical isnpection station to do inspection after wire stripping by 40X magnifier or CCD?剥皮完成后是否有专用工位进行外观检验？检验工具至少为40X放大镜或CCD。13Does there follow IPC-A-620 and define crack wire quantity?检验标准是否follow IPC-A-620标准，并且有明确定义出芯线损伤的数量？14How to control the tensile between the cable and the terminal? Such as the control of the terminal crimpingheight, the terminal crimping width.如何管控线材和端子间的拉力？如端子铆压高度和宽度的控制。15Does the control of the terminal crimping height and width include core height and width, cable height and width?Dose air pressure as key checking point?端子铆压高度和宽度的控制是否包括内模高宽度的控制和外模高宽度的控制？氣壓是否有作為主要點檢項目？16Does there a process check core wire's appearance after assemble terminal?铆压端子后,是否具有检验外观的工序?检验工具至少为20X放大镜或CCD。17Does there follow IPC-A-620 to do inspection after assemble terminal?and define trumpet check ,wire crack andother inspection standard after assemble terminal?铆压端子后，外观检验标准中是否依IPC-A-620标准定义？是否有定义喇叭口管理及芯线压伤，铆压后外观标准？18Have there OK and NG part photo for operator comparison in MOI?检验MOI中是否有良品与不良品的图片进行比较，以指导检验员进行作业？19Is there the CPK of terminal crimping height and width to control the stability of the crimping machine?是否有端子铆压高宽度的CPK以控制端子铆压机的稳定性？20Does the worker wear fingertip as inserting terminal?在插装端子的过程中,作業人員是否有戴指套?21Is there a clear identification for non-conforming material, scrap material and good material?不良品,報廢品,良品是有明顯標示?22Are there prevent proof or control actions for inserting terminal?在插装端子的制程中,是否有防呆措施或管制辦法?23Are there actions to prevent connecter position error?是否有措施防止連接器放置方向错误？24Is there the control of the test fixture? Such as the fixture connecter life control etc.是否有测试治具的管控？如测试治具连接器使用寿命的管制。25Is there the calibration of the test machine and there is the golden good sample and defective sample to calibratethe test machine?测试机台是否有校验并且有标准良品和不良品以校验测试机台？26Does there use golden sample to check test machine when first and last article inspection?Does distinguish QC'sand production's test machine?首件，尾件检验是否有使用golden sample校验测试机台。IPQC与产线测试用机台是否有区分？27Does there lock re-test button and test program in test machine?测试机台上的重置键及测试参数是否有专门管控机制？28Is the equipment regularly maintained and recorded?機台是否有定期保養并紀錄之？Y=1 N=0Notes and Comments29Is there the control of the solder temperature and recorded?是否有焊锡温度的管控和记录？30Is the solder wire and the solder tin bar compliant to RoHS, the tin of the solder pot is analyzed termly and thesolder pot is changed tin complete termly?焊锡线和锡条是符合RoHS的，锡炉的锡是定期分析且定期彻底更换？31Does the quality member have power to stop production as the process happened important deviation?當製程中發生重大異常時，品管是否有權力暫停生產?32Does QA hold affected parts and arrange inspection again or reworking when variation occurred .异常发生后，是否有锁定受影响的范围及进行重新检查处理。33Does there track store and other parts due to machine ,operator and material caused defect?如因设备，人员及材料造成的不良，是否有追溯至库存及以往生产的产品？34Have visual inspection to gate soldering quality?Have there soldering defect photo in MOI?and how to control thesoldering quality focus on small core diameter.焊接後是否有外觀檢驗工站檢驗焊點。焊接后外观检验是否有将焊接不良图片进行说明，是否有措施防止细小线径的焊接品质？35Does clean the connecter to avoid dirt in the connecter after inserting terminal?在插装端子之后，是否進行清潔，以保証CONNECTER内没有雜物?36Is test method reasonable and follow cuwtomer assembly model ?测试时是否有合理的摇摆方式或参考客户端组装方式进行测试方式的制定？37Have there inspection about terminal after test ?for example pin damage and deformation.测试后是否有进行端子及connector外观检验（如塌pin，变形）？38Is the FAI implemented per shift, order and records the FAI result?是否有作首件檢查依據班別和工單並且紀錄？39Does match related material to inspect the material?是否有作實配检验相關部件？40Does the FAI sample place in the production?是否有存放首件樣品在生產線?41Are the production and the fixtures identified RoHS and non-RoHS?生产线和所用治具是否标明RoHS and non-RoHS?42Are all the aid material inspected and controlled for RoHS?所有的辅助性材料是否有检测RoHS并进行管制？43Does all the rework material need to speical inspect again?and does define rework MOI?重工材料是否經過特殊檢驗？是否有定义重工流程？44Is there a lot number control for each lot?是否有管制各批之生產批號？45Does there have terperature and time control when assemble heat shrink tube in MOI?and does evaluate the tubelength ?封热缩套管温度及时间是否定义在SOP中，对热缩套管的长度是否有评估？46Does some actions to avoid short when mould with SR?SR处是否有相应机制防止短路？47Has there control ultrasonic melt condition ?and has there inspection standard about hold strength andapparance,fow example melt height and gap?超声波融接是否管控生产条件及生产后产品的外观（如融接后高度、间隙）和保持力强度。48Are all of inspectors qualified after training?have sensitivity test according to defined frequency?所有外观检验员是否有经过合格培训及是否有定期进行灵敏度测试？49Does dimensions defined in vendor's MOI cover all critical dimensions defined in drawing?供應商MOI中定義尺寸是否涵蓋了所有圖紙中定義的關鍵尺寸。50Does vendor control the dimension as MOI defined?供應商是否按MOI中定義進行關鍵尺寸的管控。51Does vendor perform full dimensions inspection regularly?供應商是否定期執行全尺寸檢驗52Does vendor's drawing have the same verison as ?供應商圖紙是否與使用相同版本。53Does vendor inform of in advance by following document once 4M change?4M變更時是否有依文件提前通知了?Maximum ScoreScore ObtainedScore PercentagePass Percentage
Outcome
5300%80%FAIL
