PS21265-AP

DETAILHA\"A\"HEATSINK SIDE1234567101112131415161718192021MBKPNCQWJ2223242526LDETAIL \"A\"GGGFEDRDETAIL \"B\"DETAIL \"C\"DETAIL \"D\"VUTXDETAIL \"B\"HEATSINK SIDESAHYZYZAFAHAHAGABABAFAFAAAAADAEADAEACDETAIL \"C\"DETAIL \"D\"(5 PINS, t = 0.7)TERMINAL CODE(21 PINS, t = 0.7)1 UP5 VP9 WP13 VWFS17 CFO21 WN25 W2 VP16 VP110 VP114 VN118 FO22 P26 N3 VUFB7 VVFB11 VPC15 VNC19 UN23 U4 VUFS8 VVFS12 VWFB16 CIN20 VN24 VAll outer lead terminals are with Pb-free solder plating.Outline Drawing and Circuit DiagramDimensions Inches MillimetersDimensions

Inches Millimeters A 2.98 75.6 S 2.80 71.0 B 1.22±0.02 31.0±0.5 T 0.62±0.02 16.0±0.5 C 0.45±0.02 11.5±0.5 U 0.49±0.02 12.8±0.5 D 3.11±0.02 79.0±0.5 V 0.31±0.02 8.0±0.5 E 2.±0.015 67.0±0.3 W 0.02±0.01 0.5±0.2 F 0.79±0.01 20.0±0.3 X 0 ~ 5° 0 ~ 5° G 0.4±0.015 10.0±0.3 Y 0.04±0.01 1.0±0.2 H 0.11±0.015 2.8±0.3 Z 0.03 0.7 J 0.18±0.01 Dia. 4.5±0.2 Dia. AA 0.03±0.01 0.7±0.2 K 1.37±0.02 34.9±0.5 AB 0.04 1.0 L 0.53±0.02 13.4±0.5 AC 0.1 2.5 M 0.84±0.02 21.4±0.5 AD 0.02 Max. 0.5 Max. N 1.10±0.02 28.0±0.5 AE 0.024±0.2 0.6±0.5 P 0.45 11.5 AF 0.03±0.01 0.8±0.02 Q 0.33 8.5 AG 0.024 0.6 R 0.15±0.01 3.8±0.2

AH

0.02±0.01

0.45±0.02

08/10 Rev. 01PS21265-PPS21265-AP

Intellimod™ ModuleDual-In-Line IntelligentPower Module

20 Amperes/600 Volts

Description:

DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact

dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th gen-eration CSTBT Chip Technology, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time.

Features:

£ Compact Packages£ Single Power Supply£ Integrated HVICs

£ Direct Connection to CPUApplications:

£ Washing Machines£ Refrigerators£ Air Conditioners£ Small Servo Motors£ Small Motor Control

Ordering Information:PS21265-P (short pin) /

PS21265-AP (long pin) are 600V, 20 Ampere DIP Intelligent Power Modules.

1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.comPS21265-P / PS21265-APIntellimod™ Module

Dual-In-Line Intelligent Power Module20 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics

Power Device Junction Temperature*

Module Case Operation Temperature (See TC Measurement Point Illustration) Storage Temperature

Mounting Torque, M4 Mounting Screws Module Weight (Typical)

Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate

Symbol Tj TC Tstg — — VCC(prot.) VISO

PS21265-P / PS21265-AP

-20 to 125 -20 to 100 -40 to 125

13 54 400 2500

Units°C°C°Cin-lbGramsVoltsVolts

*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) ≤ 125°C (@TC ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs

IGBT Inverter Sector

Collector-Emitter Voltage (TC = 25°C) Collector Current (TC = 25°C)

Peak Collector Current (TC = 25°C, <1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C, per 1 Chip)

VCES ±IC ±ICP VCC VCC(surge)

PC

600 20 40 450 500 51.2

VoltsAmperesAmperesVoltsVoltsWatts

Control Sector

Supply Voltage (Applied between VP1-VPC, VN1-VNC)

Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC) Fault Output Supply Voltage (Applied between FO-VNC) Fault Output Current (Sink Current at FO Terminal) Current Sensing Input Voltage (Applied between CIN-VNC)

VD VDB VIN VFO IFO VSC

20 20 -0.5 ~ VD+0.5 -0.5 ~ VD+0.5

1 -0.5 ~ VD+0.5

VoltsVoltsVoltsVoltsmAVolts

208/10 Rev. 01

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.comPS21265-P / PS21265-APIntellimod™ Module

Dual-In-Line Intelligent Power Module20 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics

Symbol

Test Conditions

Min.

Typ.

Max.

Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current

Diode Forward Voltage

Collector-Emitter Saturation Voltage

Inductive Load Switching Times

ICES VEC VCE(sat)

ton trr tC(on) toff tC(off)

VCE = VCES, Tj = 25°C VCE = VCES, Tj = 125°C Tj = 25°C, -IC = 20A, VIN = 0V

IC = 20A, Tj = 25°C, VD = VDB = 15V, VIN = 5V IC = 20A, Tj = 125°C, VD = VDB = 15V, VIN = 5V

VCC = 300V, VD = VDB = 15V, IC = 20A, Tj = 125°C, VIN = 5 ⇔ 0V, Inductive Load (Upper-Lower Arm) — — — — — 0.65 — — — — — — 1.5 1.55 1.65 1.25 0.30 0.40 1.50 0.50 1.0 10 2.0 2.05 2.15 1.85 — 0.60 2.10 0.80 mAmAVoltsVoltsVoltsµsµsµsµsµsTC Measurement Point

CONTROL TERMINALSTHEATSINK BOUNDARYTCPOWER TERMINALSTC

08/10 Rev. 013

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.comPS21265-P / PS21265-APIntellimod™ Module

Dual-In-Line Intelligent Power Module20 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics

Symbol

Test Conditions

Min.

Typ.

Max.

Units

Control Sector

Circuit Current

Fault Output Voltage

Input Current

Short-Circuit Trip Level* Supply Circuit Undervoltage Protection

Fault Output Pulse Width** ON Threshold Voltage OFF Threshold Voltage ID

VD = VDB = 15V, VIN = 5V, Total of VP1-VPC, VN1-VNCVD = VDB = 15V, VIN = 0V, Total of VP1-VPC, VN1-VNCVD = VDB = 15V, VIN = 5V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS

VD = VDB = 15V, VIN = 0V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFSVSC = 0V, FO Circuit: 10kΩ to 5V Pull-up

VSC = 1V, IFO = 1mA

VIN = 5V

TC = 20 ~ 100°C, VD = 15V Trip Level, Tj ≤ 125°C Reset Level, Tj ≤ 125°C Trip Level, Tj ≤ 125°C Reset Level, Tj ≤ 125°C

CFO = 22nF

Applied between UP, VP, WP-VPC, UN, VN, WN-VNC — — — — 4.9 — 1.0 0.45 10.0 10.5 10.3 10.8 1.0 2.1 0.8 — — — — — — 1.5 — — — — — 1.8 2.3 1.4 7.00 7.00 0.55 0.55 — 0.95 2.00 0.52 12.0 12.5 12.5 13.0 — 2.6 2.1 mA mA mA mA VoltsVoltsmAVoltsVoltsVoltsVoltsVoltsmsVoltsVolts VFOH VFOL IIN VSC(ref) UVDBt UVDBr UVDt UVDr tFO Vth(on) Vth(off) Thermal Characteristics

Characteristic Junction to Fin Thermal Resistance Contact Thermal Resistancw

Symbol Rth(j-f)Q Rth(j-f)D Rth(c-f)

Condition

IGBT Part (Per 1/6 Module) FWDi Part (Per 1/6 Module) Case to Fin (Per 1 Module)

Min. — — —

Typ. — — —

Max. 1.95 3.00 0.067

Units°C/W°C/W°C/W

* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 30A.

**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .

408/10 Rev. 01

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.comPS21265-P / PS21265-APIntellimod™ Module

Dual-In-Line Intelligent Power Module20 Amperes/600 Volts

Recommended Conditions for Use

Characteristic Supply Voltage Control Supply Voltage

Control Supply Variation PWM Input Frequency Allowable rms Current*

Minimum Input Pulse Width

Symbol VCC VD VDB

Condition Applied between P-N

Applied between VP1-VPC, VN1-VNC

Applied between

VUFB-VUFS, VVFB-VVFS, VWFB-VWFS

—

TC ≤ 100°C, Tj ≤ 125°C

VCC = 300V, VD = VDB = 15V, fPWM = 5kHz, PF = 0.8, Sinusoidal, Tj ≤ 125°C, TC ≤ 100°CVCC = 300V, VD = VDB = 15V, fPWM = 15kHz, PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C

—

200 ≤ VCC ≤ 350V, 13.5 ≤ VD ≤ 16.5V, 13.0 ≤ VDB ≤ 18.5V, -20°C ≤ TC ≤ 100°C, N-line Wiring Inductance Less Than 10nH

Between VNC-N (Including Surge) For Each Input Signal, TC < 100°C

Min. 0 13.5 13.0 -1 — — — 0.3 1.4 2.5 3.0 -5.0 2

Typ. Max. Units300

400

Volts

15.0 16.5 Volts15.0 18.5 Volts — — — — — — — — — —

5.0 —

Voltsµs

— µs 1 Volts/μs20

kHz

14.0 Arms 9.5 — — — Arms µsµsµs ΔVD, ΔVDB

fPWM IO PWIN(on)** PWIN(off)***

Below Rated Current

Between Rated Current & 1.7 Times of Rated Current Between 1.7 Times of Rated & 2.0 Times of Rated Current

VNC tDEAD

VNC Variation Arm Shoot-through Blocking Time

* The allowable rms current value depends on the actual application conditions.

**If input signal ON pulse is less than PWIN(on), the device may not respond.

***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off).

08/10 Rev. 015

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.comPS21265-P / PS21265-APIntellimod™ Module

Dual-In-Line Intelligent Power Module20 Amperes/600 Volts

SATURATION VOLTAGE CHARACTERISTICS

COLLECTOR-EMITTER

(TYPICAL)2.6)S2.4TLO2.2V( 2.0R,)tEaTs(1.8TEICMV1.6E ,-ERG1.4OATTCL1.2EOLVL 1.0ONCOI T0.8VAR0.6D = VDB =15VVUTA0.4IN = 5V Tj = 25°CS0.2Tj = 125°C0

051015202530354045

COLLECTOR-CURRENT, IC, (AMPERES)REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - N-SIDE)

103

)sn( ,rrt ,EMIT YREVO102

CER EVCC = 300VSREVD = 15VVEVIN = 0 ⇔ 5V R Tj = 25°CTj = 125°C101

100101102COLLECTOR CURRENT, IC, (AMPERES)SWITCHING LOSS (ON) VS.COLLECTOR CURRENT(TYPICAL - N-SIDE)101

)ESLUP/Jm( 0 ,10)no(WSP ,SSOL GN10-1

VCC = 300VIHVD = 15VCTVIIN = 0 ⇔ 5V WSPSW(on) = 25°C PSW(on) 125°C10-2

100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

6FORWARD CHARACTERISTICS

FREE-WHEEL DIODE

(TYPICAL)

)2.6STL2.4OV(2.2 ,C2.0VE ,E1.8GAT1.6LOV1.4 RO1.2TCE1.0LLO0.8C-R0.6VIN = 0V ET0.4TTj = 25°CIMTE0.2j = 125°C0

051015202530354045

COLLECTOR-CURRENT, IC, (AMPERES)

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - P-SIDE))S102ERVCC = 300VEPVMD = VDB = 15VA(VIN = 0 ⇔ 5V ,rrI Tj = 25°CT,NTEj = 125°CRRUC 101RYEOVCER ESREVER 100100101102COLLECTOR CURRENT, IC, (AMPERES)SWITCHING LOSS (OFF) VS.COLLECTOR CURRENT(TYPICAL - N-SIDE)101)ESLUP/Jm( ,100)ffo(WSP ,SSOL GN10-1VCC = 300VIHVD = 15VCTVIIN = 0 ⇔ 5V WSPSW(off) = 25°C PSW(off) = 125°C10-2100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - N-SIDE)

)2S10ERVCC = 300VEPVMD = 15VA(V5V IN = 0 ⇔ ,rrI Tj = 25°CT,NETj = 125°CRRUC 101RYEOVCER ESREVER 100100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - P-SIDE)

103

)sn( ,rrt ,EMIT YREVO102

CER EVCC = 300VSREVD = VDB = 15VVEVIN = 0 ⇔ 5V R Tj = 25°CTj = 125°C101

100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS (ON) VS.COLLECTOR CURRENT(TYPICAL - P-SIDE)

101

)ESLUP/Jm( ,100

)no(WSP ,SSOL GN10-1

VCC = 300VIHVD = VDB = 15VCTVIIN = 0 ⇔ 5V WSPSW(on) = 25°C PSW(on) = 125°C10-2

100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

08/10 Rev. 01

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.comPS21265-P / PS21265-APIntellimod™ Module

Dual-In-Line Intelligent Power Module20 Amperes/600 Volts

SWITCHING LOSS (OFF) VS.COLLECTOR CURRENT(TYPICAL - P-SIDE)101

)ESLUP/Jm( ,100

)ffo(WSP ,SSOL GCC = 300VN10-1

VIHVD = VDB = 15VCTVIIN = 0 ⇔ 5V WSPSW(off) = 25°C PSW(off) = 125°C10-2

100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME (ON) VS.COLLECTOR CURRENT(TYPICAL - P-SIDE)104

VCC = 300VVD = VDB = 15VV)IN = 0 ⇔ 5V sn(T j = 25°C,notTj = 125°C ,EMIT G103

NIHCTIWS102

100101102COLLECTOR CURRENT, IC, (AMPERES)SWITCHING TIME (OFF) VS.COLLECTOR CURRENT(TYPICAL - N-SIDE)103)sn( ,)ffo(tc ,EMIT102

GNIHCVCC = 300VTIWVD = 15VSVIN = 0 ⇔ 5V Tj = 25°CTj = 125°C101

100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

08/10 Rev. 01SWITCHING TIME (ON) VS.COLLECTOR CURRENT(TYPICAL - N-SIDE)104no103VCC = 300VVD = 15VVIN = 0 ⇔ 5V Tj = 25°CTj = 125°C102100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME (OFF) VS.COLLECTOR CURRENT(TYPICAL - P-SIDE)104ffo103VCC = 300VVD = VDB = 15VVIN = 0 ⇔ 5V Tj = 25°CTj = 125°C102100101102COLLECTOR CURRENT, IC, (AMPERES)SWITCHING TIME (ON) VS.COLLECTOR CURRENT(TYPICAL - P-SIDE)103)no(c102VCC = 300VVD = VDB = 15VVIN = 0 ⇔ 5V Tj = 25°CTj = 125°C101100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME (OFF) VS.COLLECTOR CURRENT(TYPICAL - N-SIDE)

104

ffo103

VCC = 300VVD = 15VVIN = 0 ⇔ 5V Tj = 25°CTj = 125°C102

100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME (ON) VS.COLLECTOR CURRENT(TYPICAL - N-SIDE)

103

)no(c102

VCC = 300VVD = = 15VVIN = 0 ⇔ 5V Tj = 25°CTj = 125°C101

100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME (OFF) VS.COLLECTOR CURRENT(TYPICAL - P-SIDE)

103

)ffo(c102

VCC = 300VVD = VDB = 15VVIN = 0 ⇔ 5V Tj = 25°CTj = 125°C101

100

101

102

COLLECTOR CURRENT, IC, (AMPERES)

7

SWITCHING TIME, t, (ns)SWITCHING TIME, t, (ns)SWITCHING TIME, t, (ns)SWITCHING TIME, t, (ns)SWITCHING TIME, t, (ns)SWITCHING TIME, t, (ns)Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.comPS21265-P / PS21265-APIntellimod™ Module

Dual-In-Line Intelligent Power Module20 Amperes/600 Volts

DIP-IPM Application Circuit (Shown Pins Up)

8+15V+3.3 to +5VRSFCSFR2 x 3R3WRNSHUNTVNINPUT SIGNALNUNCONDITIONINGFOEVCFOFAULTIRLOGICTD CNEINENCT5 x 3CROIA4VNCRTGUCCEC3VUV T+C2N1PROT.ROERV+VCCLVICOPVRWFSEC1LL+C2VWFBWORTR1D1NVOPC NTCVEP1FIV.C2TOHITIRRO2W+VUTSPPI DRCCDL NNEEP ICOVTV5CCEAUIVLGVVFSHC1+C2VMOTORVFBVR1D1VTP1NFEOIV.TITIHRRVUTO2C2P+VSCCIP DLDR NNEEP CIOVT5CCEAVIUVLGVUFSHC1+C2VUFBUAC LINER1D1NTVECP1F7C6OIV.HITTIR2C2UP+VUTSROCCIPD DR+L NNEEP CI5OVTCVPCEAUIVLGHThis symbol indicatesconnection to ground plane.

Component Selection:Dsgn.Typ. ValueDescriptionD11A, 600VBoot strap supply diode – Ultra fast recovery

C110-100uF, 50VBoot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)C20.22-2.0uF, 50VLocal decoupling/High frequency noise filters – Multilayer ceramic (Note 8)C310-100uF, 50VControl power supply filter – Electrolytic, long life, low Impedance, 105°CC422nF, 50VFault lock-out timing capacitor – Multilayer ceramic (Note 4) C5100pF, 50VOptional input signal noise filter – Multilayer ceramic (Note 1)

C6200-2000uF, 450VMain DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C C70.1-0.22uF, 450VSurge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)CSF1000pF, 50VShort circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)RSF1.8k ohmShort circuit detection filter resistor (Note 6, Note 7)

RSHUNT5-100 mohmCurrent sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)R110 ohmBoot strap supply inrush limiting resistor (Note 5)R2330 ohmOptional control input noise filter (Note 1, Note 2)R310k ohm

Fault output signal pull-up resistor (Note 3)

Notes:

1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details.

2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module. 4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives ~1.8ms

5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.

6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function. 7) RSF, CSF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.

10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s

N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.

08/10 Rev. 01