Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
ADKHJGGGGJJGRDUMMYGGJLCPINSJJJQHEATSINK28272625242322212019181716151413121110987654321PSIDE29LABELM3035°BEEEFFCLN3534333231PSAA DEEP(5 PLACES)VWHTCLUXYZAB(2 PLACES)WITH OPEN DETAIL \"A\"HOLE IN POWER SIDEPOWER LEADFRONT VIEWBEFORE BENDINGDETAIL \"A\"DETAIL \"B\"CONTROL SIDEDETAIL \"B\"TERMINAL CODE1 VUFS 8 NC15 VWFB22 VN29 NC2 NC 9 VVFB16 VP123 WN30 NC3 VUFB10 VP117 NC24 FO31 PAC4 VP111 NC18 WP25 CFO32 U5 NC12 VP19 NC26 CIN33 V6 UP13 VWFS20 VNO27 VNC34 WDETAIL \"B\"7 VVFS14 NC21 UN28 VN135 NOutline Drawing and Circuit DiagramDimensions Inches MillimetersDimensions Inches Millimeters A 1.93 49.0 Q 0.02 0.5 B 1.20 30.5 R 0.41 10.5 C 0.20 5.0 S 0.05 1.2 D 1.82 46.23 T 0.05 1.25 E 0.25 6.25 U 0.10 2.5 F 0.32 8.0 V 0.30 7.62 G 0.14 3.556 W 0.16 Min. 4.0 Min. H 0.04 1.0 X 1.20 30.48 J 0.07 1.778 Y 1.61 41.0 K 0.02 0.5 Z 1.65 42.0 L 0.06 1.5 AA 0.08 Dia. 2.0 Dia. M 0.07 Min. 1.8 Min. AB 0.13 Dia. 3.3 Dia. N 0.30 0.75 AC 0.05 1.25
P 0.69 17.4
PS21563
Intellimod™ Module
Dual-In-Line IntelligentPower Module
10 Amperes/600 Volts
Description:
DIP and Mini DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time.
Features:
£ Compact Packages£ Single Power Supply£ Integrated HVICs
£ Direct Connection to CPUApplications:
£ Washing Machines£ Refrigerators£ Air Conditioners£ Small Servo Motors£ Small Motor Control
Ordering Information:
PS21563 is a 600V, 10 Ampere Mini DIP Intelligent Power Module.
75
元器件交易网www.cecb2b.com
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272PS21563
Intellimod™ Module
Dual-In-Line Intelligent Power Module10 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Power Device Junction Temperature*
Module Case Operation Temperature (See Tf Measurement Point Illustration) Storage Temperature
Mounting Torque, M3 Mounting Screws Module Weight (Typical)
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate Symbol Tj Tf Tstg — — VCC(prot.) VISO
PS21563 -20 to 125 -20 to 100 -40 to 125
8.5 20 400 2500
Units°C°C°Cin-lbGramsVoltsVolts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@Tf ≤ 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage Collector Current (Tf = 25°C)
Peak Collector Current (Tf = 25°C, <1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (Tf = 25°C, per 1 Chip)
VCES ±IC ±ICP VCC VCC(surge)
PC
600 10 20 450 500 20
VoltsAmperesAmperesVoltsVoltsWatts
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC) Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) Fault Output Supply Voltage (Applied between FO-VNC) Fault Output Current (Sink Current at FO Terminal) Current Sensing Input Voltage (Applied between CIN-VNC)
VD VDB VIN VFO IFO VSC
20 20 -0.5 ~ VD+0.5 -0.5 ~ VD+0.5
1 -0.5 ~ VD+0.5
VoltsVoltsVoltsVoltsmAVolts
76
元器件交易网www.cecb2b.com
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272PS21563
Intellimod™ Module
Dual-In-Line Intelligent Power Module10 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1.00 mA VCE = VCES, Tj = 125°C — — 10 mADiode Forward Voltage VEC Tj = 25°C, -IC = 10A, VIN = 0V — 1.50 2.00 VoltsCollector-Emitter Saturation Voltage VCE(sat) IC = 10A, Tj = 25°C, VD = VDB = 15V, VIN = 5V — 1.60 2.10 Volts IC = 10A, Tj = 125°C, VD = VDB = 15V, VIN = 5V — 1.70 2.20 VoltsInductive Load Switching Times ton 0.60 1.20 1.80 µs trr VCC = 300V, VD = VDB = 15V, — 0.30 — µs tC(on) IC = 10A, Tj = 125°C, VIN = 5 ⇔ 0V, — 0.40 0.60 µs toff Inductive Load (Upper-Lower Arm) — 1.40 2.10 µs tC(off) — 0.50 0.80 µsTf Measurement Point
Al BOARDCONTROL TERMINALS18 mm16 mmGROOVETEMPERATUREMEASUREMENT POINT(INSIDE THE Al BOARD)FWDi CHIPNWIGBT CHIP TEMPERATURE MEASUREMENT POINT(INSIDE THE Al BOARD)VUPOWER TERMINALSP77
元器件交易网www.cecb2b.com
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272PS21563
Intellimod™ Module
Dual-In-Line Intelligent Power Module10 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Control Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts VVFB-VVFS, VWFB-VWFS
Circuit Current ID VD = VDB = 15V, VIN = 5V, — — 5.00 mA Total of VP1-VNC, VN1-VNC
VD = VDB = 15V, VIN = 0V, — — 7.00 mA Total of VP1-VNC, VN1-VNC
VD = VDB = 15V, VIN = 5V, — — 0.40 mA VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
VD = VDB = 15V, VIN = 0V, — — 0.55 mA VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
Fault Output Voltage VFOH VSC = 0V, FO Circuit: 10k Ω to 5V Pull-up 4.9 — — Volts VFOL VSC = 1V, IFO = 1mA — — 0.95 VoltsInput Current IIN VIN = 5V 1.0 1.50 2.00 mAShort-Circuit Trip Level* VSC(ref) Tj = 25°C, VD = 15V 0.43 0.48 0.53 VoltsSupply Circuit Undervoltage UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 VoltsProtection UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 VoltsFault Output Pulse Width** tFO CFO = 22nF 1.0 1.8 — msON Threshold Voltage Vth(on) Applied between UP, VP, WP-VNC, 2.1 2.3 2.6 VoltsOFF Threshold Voltage Vth(off) UN, VN, WN-VNC 0.8 1.4 2.1 VoltsThermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. UnitsJunction to Fin Rth(j-f)Q IGBT Part (Per 1/6 Module) — — 5.0 °C/WattThermal Resistance Rth(j-f)D FWDi Part (Per 1/6 Module) — — 6.5 °C/Watt
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Max. UnitsSupply Voltage VCC Applied between P-N Terminals 0 300 400 VoltsControl Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts VVFB-VVFS, VWFB-VWFS
Control Supply Variation ΔVD, ΔVDB -1 — 1 V/µsPWM Input Frequency fPWM Tf ≤ 100°C, Tj ≤ 125°C — — 20 kHz
* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 17A.
**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
78
元器件交易网www.cecb2b.com
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272PS21563
Intellimod™ Module
Dual-In-Line Intelligent Power Module10 Amperes/600 Volts
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Max. UnitsAllowable rms Current* IO VCC = 300V, VD = 15V, fC = 5kHz, — — 6.5 Arms PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
VCC = 300V, VD = 15V, fC = 15kHz, — — 4.0 Arms PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
Minimum Input PWIN(on)** 0.3 — — µsPulse Width PWIN(off)***
Below Rated Current 200 ≤ VCC ≤ 350V, 13.5 ≤ VD ≤ 16.5V, 0.5 — — µs Between Rated Current 13.0 ≤ VDB ≤ 18.5V, -20°C ≤ Tf ≤ 100°C, 0.5 — — µs & 1.7 Times of rated Current N-line Wiring Inductance Less Than 10nH VNC Variation VNC Between VNC-N (Including Surge) -5.0 — 5.0 VoltsArm Shoot-through tDEAD For Each Input Signal, Tf < 100°C 1.5 — — µsBlocking Time
* The allowable rms current value depends on the actual application conditions.**If input signal ON pulse is less than PWIN(on), the device may not respond.
***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off).
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL)
REVERSE RECOVERY CURRENT, Irr, (AMPERES)REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
2.0
COLLECTOR-EMITTERSATURATION VOLTAGE, VCE(sat), (VOLTS)2.01.61.20.80.40VIN = 0VTj = 25°CTj = 125°C1011.61.20.80.40
VD = VDB = 15V VIN = 5VTj = 25°CTj = 125°CVCC = 300VVD = VDB = 15V VIN = 0V ↔ 5VTj = 25°CTj = 125°C0369121503691215100100101EMITTER CURRENT, IE, (AMPERES)102COLLECTOR CURRENT, IC, (AMPERES)EMITTER CURRENT, IE, (AMPERES)REVERSE RECOVERY CHARACTERISTICS(TYPICAL)SWITCHING LOSS (ON) VS.COLLECTOR CURRENT (TYPICAL)SWITCHING LOSS (OFF) VS.COLLECTOR CURRENT (TYPICAL)103
SWITCHING LOSS, ESW(on), (mJ/PULSE) REVERSE RECOVERY TIME, trr, (ns)100 SWITCHING LOSS, ESW(off), (mJ/PULSE)100102
VCC = 300VVD = VDB = 15V VIN = 0V ↔ 5VTj = 25°CTj = 125°C10-1VCC = 300VVD = VDB = 15V VIN = 0V ↔ 5VTj = 25°CTj = 125°C10-1VCC = 300VVD = VDB = 15V VIN = 0V ↔ 5VTj = 25°CTj = 125°C101
100
101
EMITTER CURRENT, IE, (AMPERES)
102
10-2100
101
COLLECTOR CURRENT, IC, (AMPERES)
102
10-2100
101
COLLECTOR CURRENT, IC, (AMPERES)
102
79
元器件交易网www.cecb2b.com
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272PS21563
Intellimod™ Module
Dual-In-Line Intelligent Power Module10 Amperes/600 Volts
Mini DIP-IPM Application Circuit (Shown Pins Up)
+3.3 to +5V+15VC1R1R2C5C1R1R2CONTROLLERC5C1R1R2C5VNOR2R2R2UNVNWNFOCFOC5C5C5C4C3C2CINVNC+VN1UVPROT.+VCCLVICRSFCSFThis symbol indicatesconnection to ground plane.Component Selection:Dsgn.D1C1C2C3C4C5C6C7CSFRSFRSHUNTR1R2R3Notes:
1) To prevent input signal oscillations minimize wiring length to controller (∼2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. Pull-up resistor (R3) should be adjusted to current sink capability of the module. 4) C4 sets the fault output duration and lock-out time. C4 ≈ 12.2E-6 x tFO, 22nF gives ∼1.8ms
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function. 7) RSF, CSF set short circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.
VUFS+C2VUFBLEVEL SHIFTVP1UPVVFS+C2VVFBLEVEL SHIFTVP1VPVWFS+C2VWFBLEVEL SHIFTVP1WP+VCCHVICGATE DRIVEUV PROT.INPUTCONDITION+VCCHVICGATE DRIVEUV PROT.INPUTCONDITION+VCCHVICGATE DRIVEUV PROT.INPUTCONDITIONAC LINEPC7C6+D1C2UD1C2MOTORVD1C2WR3INPUT SIGNALCONDITIONINGGATE DRIVEOVER CURRENTPROTECTIONFAULTLOGICNRSHUNTTyp. Value1A, 600V10-100uF, 50V0.22-2.0uF, 50V10-100uF, 50V22nF, 50V100pF, 50V200-2000uF, 450V0.1-0.22uF, 450V1000pF, 50V1.8k ohm5-100 mohm10 ohm330 ohm10k ohm
Description
Boot strap supply diode – Ultra fast recovery
Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)Control power supply filter – Electrolytic, long life, low Impedance, 105°CFault lock-out timing capacitor – Multilayer ceramic (Note 4) Optional Input signal noise filter – Multilayer ceramic (Note 1)
Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)Short circuit detection filter resistor (Note 6, Note 7)
Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)Boot strap supply inrush limiting resistor (Note 5)Optional control input pull-up resistor (Note 1, Note 2)Fault output signal pull-up resistor (Note 3)
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